Revamping and Technical Support Services

New Life for Your Equipment: Revamping & Upgrades
Maximize the efficiency of your existing assets. We transform legacy starch cookers and starch kitchens into next-generation intelligent systems through advanced digital integration.

Why consider a Revamp for your starch system?

Many mechanically sound plants suffer from technological obsolescence, limiting control precision and process traceability. Starch Engineering specializes in restoring competitiveness to your systems through targeted interventions:

1. Software Upgrade: Intelligence Driven Production

In many cases, the mechanical structure of the cooker remains robust. By intervening exclusively or partially on the software component, we can implement our latest generation control algorithms.

  • Benefit: Gain feedback control of concentration and viscosity without replacing heavy hardware.
  • Result: Increased final product stability and immediate reduction in waste.

2. Electronics and Automation Modernization

We replace obsolete control panels and end-of-life PLCs with modern architectures based on open industrial standards.

  • Integration of new precision sensors (Brix, flow, temperature).
  • Intuitive touch-screen HMI interfaces for simplified management.
  • Full compatibility with Industry 4.0 standards.

3. Remote Assistance via VPN: Instant Support

Downtime is the primary enemy of production. All our revamping projects include setup for secure remote assistance via VPN.

  • Real-time Diagnostics: Our engineers can connect remotely to resolve software anomalies or guide local maintenance.
  • Continuous Monitoring: Production data analysis to optimize steam and raw material consumption.

The Advantage for Legacy Plant Owners

A revamping operation is not just extraordinary maintenance; it is a strategic investment:

  1. Cost Effective: Up to 60% savings compared to purchasing a new plant.
  2. Minimal Downtime: Interventions can be planned and implemented in very short timeframes.
  3. Sustainability: Extending the service life of existing machinery reduces environmental impact and steel waste.

Do you have a legacy or technologically outdated plant? Contact us for a feasibility study. Often, a simple control software upgrade is enough to transform an old cooker into a high-performance machine.